Fully Automated Plastic Bottle Drink Filling Production System

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 15 Months
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Surface Type
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Power: 6.5kw
• Capacity: 200bpm(500ml)
• Applicable Materials: Carbonated Soft Drink
• Max. Filling Volume: 2000ml
• Weight: 5500kgs
• Voltage: 380-440V 50Hz 3phase, 220V 60Hz 3 Phase
• Filling Temperature: 0-90 Degree Celsius
• Filling Volume Error Range: +-0.5%
• Capping Unqualified Rate: <0.1%
• Main Electric Components: Siemens
• Control Voltage: 24V
• Transport Package: Wooden Box
• Specification: 2600*2200*2200mm
• Trademark: Wordsun
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200 Sets/ Year

Product Description

 Carbonated Soft Drink/soda water/sparkling water/CSD/sprit/cola/beverage Filling Machine and complete bottling line solution

Product Parameters

 

Item / Model	DCGF8-8-3	DCGF14-12-5	DCGF18-18-6	DCGF24-24-8	DCGF32-32-10	DCGF40-40-12	DCGF50-50-15
Number of Rinsing heads	8	14	18	24	32	40	50
Number of heads	8	12	18	24	32	40	50
Number of Capping heads	1	4	6	8	10	12	15
Capacity-500ml (B/H)	16000bph	2800bph	4500bph	7500bph	12000bph	14000bph	18000bph
Power	2.5kw	3.5kw	3.75kw	4.5kw	5.75kw	6.55kw	7.5kw
Air consumption	0.3m^3/min.	0.3m^3/min.	0.4m^3/min.	0.4m^3/min.	0.5m^3/min.	0.5m^3/min.	0.6m^3/min.
Weight (T)	2.1	2.8	3.2	3.5	4.2	5.3	6.5
Filling Temperature	0-90ºC
Applicable materials	Liquid juice,milk,coffee,energy drink, protein drinks
Applicable container	Bottle ,cup
Container materials	Plastic ,Glass,Metal
Cap type	Plastic Screw cap,Press-and-Turn cap,Flip cap, stopper cap, ROPP cap, crown cap ,twist-off cap
Container diameter	30-95mm
Container height	50-260mm,  100-350mm

 

Product Description

The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
The gripper equipped with high-efficient spray nozzle, it can develop to any position of in-wall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
By adjusting the height of the rotary parts to adapt for different bottle height
The motivation is derived from the driven system in the framework passed by gear.
The supplying of rinsing water is controlled by solenoid valve.
 

 

The carbonated beverage filling machine is also known as an isobaric filling machine and is mainly used for producing soda beverages. Since the liquid is mixed with carbon dioxide gas through pressurization, a specific pressure is maintained throughout the filling system, usually 0.3 MPa to 0.5 MPa. In addition, since carbon dioxide is more stable in a low-temperature state and low temperature can increase the solubility of carbon dioxide in water, in order to increase the dissolved amount of carbon dioxide in water, beverages are usually cooled to 0 - 5 degrees Celsius for carbon dioxide mixing and filling. During the filling process, in order to minimize the loss of carbon dioxide as much as possible, a specific isobaric filling process must be used. Its working principle is to establish a gas path connection between the filling cylinder and the empty bottle, so that the carbon dioxide in the filling cylinder enters the bottle due to the pressure difference and establishes equal pressure between the filling cylinder and the empty bottle. Then the filling valve automatically opens and starts filling. Under the same pressure in the bottle and the cylinder, the carbonated beverage is filled into the bottle and remains in a relatively stable state, and carbon dioxide does not escape in large quantities from the beverage.

the full bottle is transferred to the capping part through hold neck transition poking wheel. The Anti-screw blade holds the bottleneck, keeps bottle upright not rotating.

The screw capping head keeps in revolution and automation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam.
 

There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

 

By adjusting the height of the rotary parts to adapt for different bottle height.